Delay...

I had some ups and downs since my last post.


- LOTS of problems with getting my exhaust on but I THINK it is pretty much sorted out. I haven't attached it yet mainly because it has been incredibly hot out.
- Reattached the carbs and air filter box (huge pain).
- STILL waiting on the two parts...
- My starter works! Tried it two days ago and it sounds great.

I need to pick up another in line fuel filter (I only ordered one...duh), some gas and then I'll reattach the gas tank and fuel lines.

I am getting pretty excited to try to start this bike!

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Happy! And Annoyed!

My exhaust came today!

I took a picture but i'm too lazy to get the camera and transfer it to the computer. Plus, it will look better when it is actually on the bike.

Here is the journey it took:

I have no idea what was going on with Windsor but at least it got here!

Anyways, turns out I really should have removed the stock flanges on the engine earlier because they need to come off and they are turning out to be a PAIN to remove. I successfully removed one of the 8 screws the old fashioned way. The rest turn out to be so seized (I smashed them repeatedly with an impact driver) that I need to drill them out. This is the point I'm stuck at. I'm pretty sure I spent more than 2 hours wrestling with them today and I'm still not done.

Tomorrow I will complete this (dammit!), clean the engine and then attach the exhaust header. I should also install the carbs and air filter box. I'll try to clean up the fuel tank as well...more on that tomorrow...hopefully.

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Things I Did Yesterday...

- tightened some bolts and got the driver's footpegs on.

- hooked up the clutch cable and replaced the cover.
- hooked up the tachometer and speedometer cables.
- properly attached the rear brake and the rear brake pedal.
- reattached the oil tank and oil hoses (this was a huge pain).
- reattached the kickstarter and gearshift pedal.
- replaced the headlight fuse (there were extras in the fuse box cover!) and verified that all of the lights work!
- installed the drive chain.

I still need to get the top bolts on the forks but I need a GOOD jack to do this. My little one for the car just won't cut it. I also need to get at the oil pump and clean out the screen and just check out the condition. Carbs need to be reinstalled along with the air filter. 

These are just a few of the things left to do before I can try to turn over the engine.

My exhaust is in Windsor right now waiting to go through customs!

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A Family Affair

Earlier today I got the brake caliper back together (with the new brake pads), attached it to the left fork and mounted the front wheel.

Earlier in the evening I had a whole bunch of help putting the engine back in. These pictures will help explain...

I figured the best way to put in the engine would be to lie it on it's side and lower the bike onto it. We are deciding how to accomplish this.
I originally planned on Mike, Paul and my Dad helping out but Jack, my grandmother's 79 year old boyfriend, jumped right in there...without his shoes! As you can see, it is quite oily and greasy in there.
This is about the time where my Dad realized that the turn signal light would be crushed if we continued this. Oh and this is just before ALL of the fork oil (actually ATF) started spilling from the forks. That was my fault.
We decided to lift the engine in. Clearly more people were needed for this.
The end result.

Many of the bolts holding the engine to the frame have been tightened. The heavy stuff is almost done. Getting really close now...

Edit: I forgot to mention. My exhaust has been shipped! It is coming in from Chula Vista, California. Excitement!

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Minor Setbacks

Well there was some setbacks BUT the engine is ready to be put back into the frame. Hopefully this will be done tomorrow evening when I have some helpers over (i.e. my brothers and my dad).

However, I still need to get the front wheel on. I got the forks off, replaced the seals and got them back on (this was a huge pain). Hopefully the front wheel (along with the brake caliper) will be on before they get here.

I also got the back wheel back on. Easiest job so far!

This seemed like it would be a longer post...I guess it's because I didn't elaborate on the setbacks. One of them made me feel sick to my stomach. I honestly thought I broke something REALLY important. It was awful. Turns out it was something minor and the part is on order.

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Full Steam Ahead

FINALLY!

Piston rings came in today along with the rear brake pads I ordered and the fork seals.

I started to put the engine back together and I got pretty far into it. I am tired and therefore I will take pictures tomorrow.

Also, my tires came in. I dropped off the wheels and they should be ready tomorrow.

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The (seemingly) Endless Wait for Parts

Still waiting for my piston rings to come in...maybe tomorrow?! Ugh. Until then, I can't start rebuilding the engine. I also can't complete the engine build until I get a new bolt for my cam sprocket (I stripped it pretty bad trying to remove it) which is on order from Dewildt Honda (amongst other odds and ends I need).

Made a big order into Bike Bandit on the 12th. Awesome right? Not so much. Two of the four items are on back order and they won't let me know how long it will take as the manufacturer didn't give them a time frame. I wasn't aware of this until FOUR days after ordering. Also, the BIG item (exhaust pipes) are being cross shipped (??) and will be delayed. So really the only item that should be sent in a timely fashion is an air filter...which I can't do anything with until everything else comes in.

Venting complete.

On a more positive note, my tires should be in on Wednesday. However, Paul informed me that the owner has a habit of forgetting to put in tire orders. This should be fun!

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